The aluminum extrusion process is a manufacturing method that involves shaping aluminum billets or logs into specific profiles or shapes. Aluminum extrusions have been around for over a century. The process was first developed in the early 1900s by Alfred Wilm, a German metallurgist. Wilm discovered that hot extrusion of aluminum could produce complex shapes with high strength and lightweight, making it ideal for industrial and architectural applications. Read More…Aluminum Extrusions Aluminum extrusions are aluminum shapes and products that have been created through the extrusion process. The extrusion process is one of the best ways to uncover the true potential of a piece of aluminum sheet.
Talan Products Inc.Cleveland, OH | 888-327-6714
Serving the aluminum extrusions world from Cleveland, Ohio, Talan Products specializes in a range of aluminum extrusion products and services.$$$
GSH Industries, Inc.Strongsville, OH | 440-238-3009
Since 1986, GSH Industries has offered on time delivery and competitive pricing. With over 40,000 square feet of manufacturing, we offer aluminum extrusion products and services.$$$
Quality Stamping & Tube CorpJackson, WI | 262-677-5100
Quality Stamping & Tube Corp has been a leader in the aluminum extrusions and metal stamping industries for over 40 years. We attribute our success to our in-house die-making capabilities and wide range of extruded parts. All of our products are manufactured with quick turnaround and made to be high quality and durable. Our aluminum extrusions follow guidelines of up to 6 inches in diameter and...$$$
Crystal Finishing Systems Inc.Weston, WI | 715-355-5351
Crystal Finishing Systems Inc., is a leading provider of finishing services for industrial and consumer products. We offer a wide range of finishing solutions to meet our customers' needs. Our state-of-the-art facilities and experienced team of professionals allow us to provide the highest quality finishes for a variety of products and industries.$$$
Dajcor Aluminum Ltd.Chatham, ON , Chavies, KY | 877-556-9191
Dajcor Aluminum is the leading North American supplier of extruded, fabricated/machined, anodized and assembled components to the automotive, renewable energy, transportation, rail, marine, building trades, military, medical architectural and wall partition systems, office furniture, emergency vehicle and consumer product industries. Dajcor is an aluminum extrusion company with complete value add ...$$$
Aluminum Extrusions Manufacturers List
The process of aluminum extrusion was further refined by companies such as Alcoa and Kaiser Aluminum during the 1940s and 1950s. During this time, extrusion technology became more advanced, allowing for the production of more intricate and complex shapes. Additionally, the use of new alloys made it possible to produce extrusions with improved strength and corrosion resistance.
The 1960s and 1970s saw further developments in the use of aluminum extrusions, particularly in the automotive industry. As car manufacturers sought to reduce weight and improve fuel efficiency, aluminum extrusions became an increasingly popular choice for structural components such as body frames and engine parts. In recent years, there has been a growing interest in the use of aluminum extrusions in the renewable energy sector, particularly for solar panel frames and wind turbine components. This has driven further innovation in extrusion technology, with new methods and materials being developed to meet the unique demands of these applications.
The Aluminum Extrusion Process
The process begins with the selection of high-quality billets and involves heating the billet to a specific temperature, then forcing it through a die under high pressure. There are two types of extrusion processes: hot and cold extrusion.
Hot extrusion involves heating the aluminum billet to a temperature of approximately 842°F (450°C) and extruding it while hot. This method is typically used for large, complex profiles that require a high degree of precision. Cold extrusion, on the other hand, involves extruding the aluminum billet at room temperature, which is ideal for smaller profiles with simple shapes.
Various Types of Aluminum Extrusions
Aluminum extrusions come in various types, including standard and custom profiles, hollow and solid profiles, structural and decorative profiles, and different alloys used in extrusions. Standard profiles are commonly used in construction and manufacturing, while custom profiles are made to specific design requirements.
Hollow and solid profiles are designed with either an open or closed cross-section. Structural profiles are used to support heavy loads, while decorative profiles are used for aesthetic purposes. Different alloys used in extrusions have different properties, making them suitable for specific applications.
Limitations of Aluminum Extrusions
One of the limitations of aluminum extrusions is the size and complexity of the extruded profiles. The extrusion process can only produce profiles of certain sizes and shapes, making it difficult to produce intricate designs. Additionally, there is a risk of surface damage during the extrusion process, and distortion or warping during cooling.
Benefits of Aluminum Extrusions
Aluminum extrusions offer many benefits, including a high strength-to-weight ratio, corrosion resistance, versatility in design, energy efficiency, and recyclability. Aluminum extrusions are also lightweight, making them easier to handle and transport, reducing manufacturing and transportation costs.
Applications of Aluminum Extrusions
Aluminum extrusions have a wide range of applications in various industries, including:
Building and Construction
Aluminum extrusions are commonly used in the construction industry due to their lightweight, high strength, and corrosion resistance. They can be found in window frames, door frames, curtain walls, and roofing systems, among other applications.
Aluminum extrusions have been used in the automotive industry for many years, particularly in structural components such as body frames, engine parts, and suspension systems. They provide a lightweight and high-strength solution that helps to improve fuel efficiency and reduce emissions.
Aluminum extrusions are widely used in the aerospace industry due to their high strength-to-weight ratio and corrosion resistance. They are used in the manufacture of aircraft frames, wings, and fuselages, as well as in rocket components and satellites.
Aluminum extrusions are commonly used in the electrical industry for busbars, heat sinks, and other applications. Their high thermal conductivity and excellent electrical conductivity make them an ideal choice for these applications.
Aluminum extrusions are used in the manufacture of medical equipment such as wheelchair frames, hospital beds, and surgical instruments. They offer a lightweight and durable solution for items that are easy to clean and sanitize.
Aluminum extrusions are increasingly being used in the renewable energy sector, particularly for solar panel frames and wind turbine components. They provide a lightweight and strong solution that can withstand harsh environmental conditions.
Aluminum extrusions are also used in a wide range of consumer products, such as furniture, sporting equipment, and household appliances. They offer a sleek and modern design, as well as being lightweight and durable.
Choosing the Right Aluminum Extrusion Manufacturer
To ensure you have the most productive outcome when purchasing aluminum extrusions from an aluminum extrusion manufacturer, it is important to compare several companies using our directory of aluminum extrusion manufacturers. Each aluminum extrusion manufacturer has a business profile page highlighting their areas of experience and capabilities, along with a contact form to communicate with the manufacturer for more information or request a quote. Review each aluminum extrusion business website using our patented website previewer to quickly learn what each company specializes in. Then, use our simple RFQ form to contact multiple aluminum extrusion companies with the same form.
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